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Building Traditional Kitchen Cabinets

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Since cabinets represent the single largest investment in a new kitchen (about 60 to 70 percent of a kitchen's cost), you should carefully explore all your options to avoid confusion and potentially costly mistakes. Here's a little Cabinetry 101 to help you get started choosing the right products for your cabinet design.



Stock, Semi-Custom and Custom Cabinets

When you think stock, semi-custom and custom, don't think of these choices in terms of the level of quality, because fine cabinetry is available with all three - as is poor quality. These terms simply designate the type of production method used to make the cabinet. Simply put, stock cabinets are mass-produced, semi-custom are stock cabinets that can be slightly altered and custom cabinets are built to order to meet individual needs and specifications. With the amount of styles, materials, brand names, accessories and hardware out there, the price can quickly escalate.

Stock Cabinets

These are the plentiful cabinets, because they're produced in large quantities on a mass production scale. Cabinet manufacturers, dealers and home improvement centers stock pile large quantities of cabinet parts so cabinets can be assembled quickly. Not wanting to miss out on a piece of the pie, stock cabinet manufacturers have greatly improved and expanded its product line to include a nice bounty of sizes, shapes, styles, wood species and finishes.

Semi-Custom Cabinets

Semi-custom cabinets are a stock line of cabinets where simple modifications will be made at the time of production. Semi-custom also offers you more choices when it comes to style, construction materials and colors. You can be a little more creative when going semi-custom by choosing some unique built-ins like pullout bins, lazy susans, matching interiors and inverted frames. Be sure to ask the manufacturer if this option is available. Be thorough with semi-custom because changes can be very expensive and increase delivery time (which is already a month or more) and they may not be returnable if they don't fit.

Custom Cabinets

Don't be fooled by the word custom or think that you will be able to draw a design and have it made to your specifications, because that is hard to find (and very, very costly). In the real world of manufactured cabinetry, custom can mean anything from slight modifications to elaborate add-ons. Most manufacturers start out with a basic product line offering cabinets in standard sizes and customize from there. The big difference between a semi-custom and a custom manufacturer is the number of changes they are willing to make to their product lines. Most manufacturers offer a large selection of finish options, trims and storage configurations and accessories. Be patient if you go custom because it can take 12 weeks or longer before your cabinets are delivered and in many cases payment in full is required when the order is placed.

Cabinet Doors

You should enter the cabinet selection process through the doors. Their style, color, and decoration will contribute most to your cabinets' overall look. The first thing you need to decide is the material you want to use and how you want to finish it off.

Wood doors remain the preferred entree, not just because they're so plentiful but because they're durable, beautiful and versatile. The top woods are oak, maple, cherry, hickory and pine. If you're having a hard time deciding what natural wood you prefer, ask yourself what kind of grain you like. If you prefer a hardwood with a tight grain and a strong pattern that darkens when exposed to light, you'll want to go with cherry. Maple is a light hardwood with a tight grain and less noticeable pattern, while oak is a light hardwood with an open grain and striped pattern. For a more open grain with a strong pattern and random knots you can go for pine - just remember it's a soft wood and shows dents and scratches easily. The odd wood out is hickory because it has very dramatic grain patterns and color variations.

Shaping The Door - Slab, Raised and Recessed Panels

When it comes to deciding the shape of your cabinet doors you can choose to go flat, raised or recessed in a pattern that can be plain and simple or intricately carved. Slab is a flat door style that gives the appearance of a solid piece of wood with no raised or recessed profile. They're usually made out of several pieces of solid stock lumber and joined with an adhesive. If you opt for laminate slab you'll get a door made of substrate material and then covered with laminate. The best way to understand the look of a recessed panel is to think of a picture frame with a flat panel. The frame can be attached to the panel by using a mitered joint, tenon and mortise joint (similar to tongue and groove) or cope and pattern joint. These panels are easy to decorate and popular when made with a groove. A raised panel is constructed in the same manner as a recessed panel except it's given an edge by cutting it dimensionally and then routing or shaping the desired edge profile, like square, Cathedral or arched.

Finishing it off

Thanks to hi-tech finishing techniques used by cabinet manufacturers, cleaning your cabinets is no longer a major household chore.

Behind The Doors

Know All Your Panels - Side, Back, Top and Bottom

Now that you've satisfied your taste - aesthetically speaking - it's time to get practical and learn about what's behind the doors. After all, a cabinet is just a box...and the quality of the cabinet lies in the construction of the box, not the door. As a rule, when it comes to cabinetry - you get what you pay for. High-end cabinets are usually always high quality and low cost cabinets are just that - poor quality. The majority of cabinet manufacturers offer several different levels of prices based on quality. Don't forget why you need cabinets in the first place - storage.

Your storage area is usually combined of a series of individual boxes, joined together side-by-side. Boxes that sit on the floor (base cabinets) are covered with a countertop, and may have all drawers, doors, shelves, pull-outs or a combination of these. Sink bases almost always have doors, but no shelves or drawers, leaving the interior space open for the sink and plumbing.

The panels (sides) that make up the box need to have enough strength and structural integrity to keep the box from falling apart. In the base cabinet, the side panels support the full weight of the cabinet on the floor in framed cabinets.

It may surprise you to learn that solid wood is rarely used for cabinet panels. This is because solid wood tends to warp over time when exposed to moisture. Engineered wood, particle board, furniture-grade flakeboard, medium-density fiberboard (MDF) and plywood are more stable than solid wood, and are used in the majority of cabinets. To help make the panels more water-resistant and durable they're usually treated with special chemicals. All of these material have an excellent reputation for durability and screw-holding power, especially plywood. So before you make you're final decision, be sure to look at the quality of its panels - all of them.

The toekick is a recessed area at the front of the cabinet near the floor that allows you to stand close to the counter. It also adds support to the cabinet floor and keeps unwanted critters out of your cabinets.

Drawers

Your drawers will likely be made of solid wood or MDF, have framed or flat slab fronts and be held together by dovetail, mortise-and tenon or butt joints. Thing big, when you think about your drawers, because that's usually the first place where storage space is never enough. A top drawer should be able to support at least 75 pounds.

Cabinet Hardware

Just when you think you're done designing your cabinets, now you have to think about hardware. Hardware is available in every conceivable style and color, but you should pay close attention to the hinges, knobs, pulls and backplates, because these pieces can really make a statement in your kitchen.

The most important piece of hardware are your hinges, which come in several varieties like the self-closing, spring loaded barrel hinges, knife hinges and concealed hinges. Barrel hinges are fully exposed and provide a wide door opening. For a full 180 degree door opening you'll want to use knife hinges. This hinge is usually screwed to the cabinet frame and partially embedded. Depending on the manufacturer the hinge may be either partially or fully visible when the door is closed. For a more European style where the hinge is hidden you'll want to use concealed hinges. Most of them are self-closing but with a partial opening (110 degrees).

Drawer Suspensions

As far as abuse and daily wear-and-tear goes, your drawers are always at center stage. What will matter most over time is the style of drawer slides, which include full extension, b all bearing, track-and-roller and wood.

* Full-extension slides attach to the bottom or the sides of the drawer and provide full access to the drawer interior. Their ball-bearing system adds stability and strength and are available in stronger versions to store heavier kitchen items.

* Ball-bearing slides attach to the bottom of the drawer sides and offer smooth, quiet operation. Their concealed runners mounted to the bottom of the drawer don't get as dirty as those mounted on the side.

* Track-and-roller slides attach to the drawer sides. Their epoxy-coated steel tracks and nylon rollers offer quiet operation but are less stable than ball-bearing ones.

* Wooden slides work as slots in the drawer sides or bottoms and move the drawer along a wooden runner.

Decorative Hardware - Knobs or Pulls

Now that you have your cabinets designed to your liking, you need to think about what you want to use to open and protect your new drawers and doors. Do you want knobs or pulls or a combination of both? When it comes to choosing colors, materials and finishes the list is endless. You got brass, chrome, gold, silver, pewter, nickel, porcelain, marble, glass, wood - and that's just a sampling. Once you pick the material, you'll have to choose from a selection of finishes - polished, antique, aged, forged, carved, enamel and more.

Pulls perform the same service as knobs, but tend to be larger or more elaborate, and can greatly alter the look of the cabinet. Pulls may be combined with a backplate or used alone and require two or more screws.

1. Look for the KCMA seal, which means the Kitchen Cabinet Manufacturers Association has approved the construction of the cabinets and the materials used to build them meet minimum industry standards.

2. Do you recognize the brand name and does it carry a Best Buy seal or other evidence of independent testing and approval?

3. Does the manufacturer offer the necessary parts and pieces necessary to achieve the style and design you're looking for?

4. Will the cabinets be delivered by your deadline?

5. The manufacturer's warranty can be a very valuable part of what you pay for when you make your cabinet purchase and can vary from one year to lifetime. Find a warranty that makes you comfortable about your investment.

Trendy Samplings

As cabinets continue to grow and change, consumers are left with a draw full of options and trends. Here's some trends that you might want to sample. There's a new process called glazing, where a contrasting color stain is laid on top of a base finish to give it a more prominent look. If you want to show-off some of your kitchen gadgets or special china you can have a glass door installed.

More than anything else, consumers crave the convenience of built-ins, which can range from “appliance garages” that hide aging appliances like toasters behind pull-down doors to tilt-out sink bay drawers to spice racks. The most popular built-in is for the least popular item in a kitchen - the trash can.
Building Traditional Kitchen Cabinets
Building kitchen cabinets is certainly within the reach of most people, especially if they are of a regular size. Even though carcasses come in different sizes, they are all essentially built in exactly the same way, so once you have put the first couple together the rest should be a lot easier to manage.

But admitting your kitchen isn't a regular square or rectangle shape? What if you have a sloping roof? Or an awkward recess? Or simply an irregular wall that needs to be hidden behind your kitchen cabinets?

In this case, building kitchen cabinets might not be as easy as you think. Proper preparation is required here to make sure the finished kitchen looks as good as it should. Here are some tips for making your ideal kitchen come true.

Building kitchen cabinets of an irregular shape needn't be as hard as you think. In fact, in some cases such as the above example of the irregular walls you might not need to butcher regular size cabinets at all.

Find out if the kitchen range you are considering has wall cabinets that are the same height as floor cabinets. If it does, simply buy a wall cabinet in place of a floor cabinet. They are not as deep and will save you the trouble of trying to cut an awkward shape in the back of your floor cabinet.

Building kitchen cabinets that need to go under a sloping roof can be done in two ways. The easiest option is to buy several different heights of cabinet, so that the cabinets are staggered in height. Attractive boxes can be bought to fit in the gaps, or alternatively you can use the space for storing cookery books.

Secondly, and depending on what style door you choose, you can cut down both the door and the cabinet, so as to allow a perfect fit between the sloping roof and the cabinet itself. Make sure the door won't scrape against the wall when it's fitted.

When you are building kitchen cabinets, it's important to fit all the carcasses in place first, before you fit the doors or interiors. This is the quickest and easiest way to install any kitchen, and it means your doors will stay wrapped up and safely stored away while the main building work is done.

Imagine how you will feel once you hang the doors and get them level, you can then stand back to admire your new kitchen. Your joy will be infectious to everyone around since you designed and built it.
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About Author
Both Tammy Crosby-editor, Dream Designs & Raymond Nwambuonwo are contributors for EditorialToday. The above articles have been edited for relevancy and timeliness. All write-ups, reviews, tips and guides published by EditorialToday.com and its partners or affiliates are for informational purposes only. They should not be used for any legal or any other type of advice. We do not endorse any author, contributor, writer or article posted by our team.

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