As new technologies are developed, the Kitchen Cabinet Industry and the cabinet manufacturers have been forced to evolve and adapt. If you look at older homes that still have the original kitchen cabinets, is that they were hand-made by cabinet manufacturer or homeowner. The cabinets would have been made of sold wood with a variety of joinery methods (depending on the quality). At the time, materials were cheaper and labor was even cheaper.
As time progressed, materials become more and more expensive, while labor was still relatively cheap. As new technologies started emerging, automation was introduced and it became possible to mass produce kitchen cabinets with perfect cuts every time. While there was still a demand for custom cabinets, and custom cabinetry was still a very good business, it was now more cost effective for homeowners to buy stock cabinets. As time went on, there were even new developments in the materials themselves. New materials such as Plywood, particleboard and OSB were being more widely used in the place of real wood.
As time continued to pass, labor became more costly and it became more effective to have kitchen cabinets sourced and produced in other countries. Even the big, name brand cabinet makers started heading to China and other Asia countries to start building their cabinets. Both materials and labor were abundant and cheap. Manufacturers continued to make the same stock cabinets as before, but they were now sourcing them overseas.
As new technologies started to arise and the home improvement craze took off, a new type of cabinet began to emerge- RTA cabinets. Ready-To-Assemble cabinets are similar to the stock cabinets that manufacturers had been offering, with the exception that you could buy them dis-assembled and assemble them yourself. Now cabinet makers were taking the biggest cost factor out of the product... the labor. With the introduction of these new cabinets, there was now a huge disparity in cost between the cabinet makers, stock cabinet manufacturers, and rta cabinet manufacturers. With the introduction of the mega home improvement stores, even the custom cabinet manufacturers were now looking for other products to offset their custom cabinetry work and compete with the big stores.
As material costs continue to rise, and labor rates go through the roof, more and more manufacturers are going to be shifting to the more economical ready-to-assemble format of construction. With improvements in design and function, RTA Kitchen Cabinets are sure to be the future of the Kitchen Cabinet Industry.
Cost Of Kitchen Cabinets
Most stock cabinets are manufactured with demanding tolerances, ensuring quality throughout the product line. In fact, because of the sophisticated equipment used in today's cabinet manufacturing, the quality of machining may be superior to what most small cabinet shops can offer. Even RTA cabinets which in the past had a reputation as being lower quality, have really made significant improvements in the manufacturing standards to compete with the higher end cabinets.
One of the advantages of buying stock cabinets is that you can usually inspect them before you buy, and the turn around time is significantly less. With custom cabinets, you don't have the chance to physically inspect the quality until the cabinets are made. However, not all stock cabinets are the same quality. Cabinets that utilize particleboard or MDF are not going to hold up as well as a cabinet that uses plywood for the cabinet box. The other problem with cabinets made of MDF and particleboard is that they will tend to use a paper veneer or thin wood veneer that won't be easy to repair if it starts to peel or chip away.
Heavily discounted or closeout cabinets are highly suspect. Beware of photo-simulated wood grain, paper-thin laminates, low-quality or mismatched woods, and haphazard joinery. Make sure the dealer or distributor is reputable and can offer some examples of past installations before buying closeout deals (since you most likely won't be able to take them back!)
As mentioned before, the first place to inspect the quality of the cabinet is the material used for the cabinet box. The second place to look when checking quality is a drawer. Study how it's made- the detailing of joinery, quality of inner surfaces, fit of the pieces, and how well it glides in its tracks. Is it on high-quality ball-bearing extensions, moderate-quality rollers or cheap plastic runners? Check to see how far the drawers will extend.
Then check the cabinet doors for proper fit and ease of action. Most stock cabinets and RTA cabinets come with the doors already mounted to the door frame, which will save you the time and effort of trying to get them level. Check any edge banding around the perimeter for workmanship. Note whether the hinges are adjustable and how far the door will swing open.
Another important feature to inspect is how the cabinet box is held together. Lower end stock cabinets will use staples or wooden dowels. Custom cabinets will obviously be the highest quality and should feature dovetailing, but even new innovations such as the cam lock will hold up just as long, if not longer.
So when it comes to judging the quality of kitchen cabinets, make sure you dig past the finish/style of the cabinet, and look at the bones of the cabinet to see how long they will hold up to normal wear and tear.
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