Dry ice blasting is the use of solid CO2 (carbon dioxide) pellets accelerated by compressed air to clean or strip industrial equipment, machinery, facilities etc. of unwanted contaminates.
Dry ice blasting is:- the use of solid CO2 (carbon dioxide) pellets accelerated by compressed air to clean industrial equipment, machinery, facilities etc. of unwanted contaminates. Dry ice pellets impact the surface and expand instantly into a gaseous state hundreds of times greater than their original solid volume, creating miniature explosions on the surface being cleaned. Dry ice is -109 F, this temperature sterilizes and the thermal shock aids in removing many materials.
Controlled by adjusting the air pressure and the volume of pellets used. In so doing heavy layers of coatings, paint, resins, mold, plastic, carbon build up, adhesives etc. are easily removed. On the delicate side a deflector plate at the end of the nozzle causes the pellets to change to powder on impact, allowing the cleaning of even circuit boards.
A huge benefit in protecting investments. No longer is there a need to use abrasive media blasting, rotary sanding discs, abrasive pads, scrapers etc. which remove metal and cause expensive tooling repair. If the surface was originally polished, it will still be polished after the dry ice blasting job is done. Dry ice blasting removes no metal, extending equipment and tooling life.
Not abrasive, therefore masking of glass,bearings, moving metal parts etc. is not required. Many types of machines can now be cleaned in place and on line, completely eliminating the need of shutdowns for cleaning. Less downtime equals greater production time.
Safe and environmentally friendly. Dry ice is pure CO2 in its solid state, it is in its gaseous state in the air around us. When we inhale our bodies use the oxygen and we exhale CO2. Green plants take CO2 from the air and give off oxygen.
Non-toxic, non-conductive and there is no employee exposure to hazardous cleaning chemicals or solutions. Dry ice blasting meets the guidelines of the USDA, EPA, and the FDA.
Beneficial in reducing disposal costs. Conventional cleaning methods leave behind a secondary waste stream, such as cleaning solvents, blast media, rags, absorbent pads, etc. often contaminated with hazardous chemicals or materials which require special handling and are subject to costly disposal fees. This process leaves no secondary waste stream.
A proven cleaning application for turbine engines, power generating plants, food processing plants, tape and adhesive manufacturing equipment, foundry tooling and molds, plastic industry molds and injection screws, printing presses, medical manufacturing facilities and equipment, papermills, water damage, fire and smoke damage, bakery ovens, OSB presses, plywood mills, impregnator tanks, resin and adhesive storage tanks, concrete and masonry surfaces, wood renewal, mold remediation etc.
Experiments With Dry Ice
What is industrial cleaning by dry ice blasting?
Dry ice blasting is the use of solid CO2 (carbon dioxide) pellets accelerated by compressed air to clean or strip industrial equipment, machinery, tanks, facilities etc. of unwanted contaminates. Dry ice pellets impact the surface and expand instantly into a gaseous state hundreds of times greater than their original solid volume, creating tiny explosions on the surface being cleaned. The tiny explosions, velocity and impact of the dry ice pellets (kinetic energy) and thermal shock (dry ice is -109 F) are the forces that remove the unwanted contaminates.
What are the disadvantages of conventional industrial cleaning methods?
Cleaning chemicals and solutions pose environmental hazards to employees and the environment. When used they leave behind a secondary waste stream, rags, absorbent pads, used solution and/or chemicals etc., which in many cases increases the volume of hazardous waste and is subject to costly disposal fees and transportation costs. If the chemicals and/or solutions are not properly cleaned up they can cause unwanted corrosion and rot, increasing damage, industrial cleaning and long term maintenance costs.
High pressure water blasting leaves behind a secondary waste stream which in many cases increases the volume of hazardous waste and is subject to costly disposal fees and transportation costs. Water gets left in electrical components, equipment and machinery. If the water is not properly removed it will cause unwanted corrosion and rot, increasing damage, industrial cleaning and long term maintenance costs.
Soda blasting leaves behind a secondary waste stream which in many cases increases the volume of hazardous waste and is subject to costly disposal fees and transportation costs. It leaves water and soda behind, if not properly removed will cause unwanted corrosion and rot, increasing damage, industrial cleaning and long term maintenance costs.
Sand blasting leaves behind a secondary waste stream which in many cases increases the volume of hazardous waste and is subject to costly disposal fees and transportation costs. It leaves behind an abrasive blast media which if not cleaned up properly continues to cause damage in electrical components, gears, bearings etc. It continues to fall from horizontal surfaces, cracks and beams years after the job is done, increasing industrial cleaning, damage and long term maintenance costs.
What are the advantages of industrial cleaning by dry ice blasting?
Dry ice blasting is the ultimate industrial cleaning process, it leaves no secondary waste stream, no abrasive blast media, no water, no corrosive cleaning solutions or chemicals to get into critical areas. Dry ice blasting has no negative long term effect on maintenance. Dry ice blasting minimizes industrial cleaning expense, disposal fees and transportation costs.
Industrial cleaning by dry ice blasting is safe and environmentally friendly. Dry ice passes from a solid state to a gaseous state, it has no liquid state. Dry ice is pure CO2 in its solid state, it is in a gaseous state in the air around us. When we inhale our bodies use the oxygen and we exhale CO2. Green plants take CO2 from the air and give off oxygen.
Dry ice blasting is non-toxic, non-conductive, non-corrosive and there is no employee exposure to hazardous cleaning chemicals or solutions. Dry ice blasting sterilizes as it cleans, dry ice is -109 F, the extreme temperature kills germs and bacteria. Dry ice blasting meets the guidelines of the USDA, EPA, and the FDA.
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