Many Hot Tubs, particularly the cheap imports form the east, are constructed using the cheapest possible methods cutting the cost as opposed to constructing to a high standard of quality. Often made by unskilled workers who are unsupervised working in rather harsh conditions of a slave factory.
Like wise this penny pinching cost cutting or simply trying to make a Hot Tub from the cheapest way can also apply to those who are making the largest numbers of spas in the world.
Many Hot Tub Jacuzzis are made using a fully foamed approach some times known as the "fully foamed" or "foam filling" system this is, very much, an out of date production method but is still in use by many makers as it is one of the cheapest forms of construction.
In this cheaper system, the shell of the unit is made from thinner sheets of acrylic or ABS plastic the Tub is then plumbed and piped with all the required pipes etc.
Then the cabinet that surrounds the Hot Tub Shell is injected full of expanding foam to give the weaker shell much needed support.
This is a much cheaper method of construction as it means that the manufacturer is able to use cheap foam, (instead of fibreglass), to support the shell, rather than building a shell with sufficient strength in the first place!
There are various disadvantages of this system of construction:-
1) Sprayed in polyurethane foam degrades over time, such that there is a decrease in the insulating value.
2) The settling and expansion/contraction of the foam can actually cause leaks in the plumbing.
3) Lastly and most importantly you cannot of course access any of the internal parts of the Hot Tub in the case service is required. Effectively then the most serious downside to this cheaper method of construction is that there is, more or less, total inability of serviceability during the lifetime of the spa. Not only is the plumbing but also the jet fittings are buried in to the expanded foam. This of course means that, leak detection is more or less impossible with out de-constructing the Hot Tub and removing substantial amounts of foam...
If a fully foamed spa should leak from the rear of a jet fitting then that water seepage may not become apparent until the foam has become extremely wet and soaked through.. The most modern productions methods would be to use some foam to support the pipe work but not to indiscriminately blast, the spa cabinet full of polyurethane as there is no proven benefit to this practice and it actually causes dealers and customers a severe service/access headache.
I have heard it said that some manufacturers fully foam their spas so as to keep the noise of the pipes down - must be a badly designed tub if its that bad.
This is a bit like perhaps building the electrics and heating systems in a car or in a house in to sold foam. Simply because you have been told by a sales person it will keep the noise down and in any event it will not need servicing . well its not something I would do or believe nut many hot tub manufacturers would have you believe ot to be true.
Is your heating ,plumbing and electrical systems at home, hidden in solid foam because you've been told it would never need servicing? That does not sound like a good idea to me ? Many spa manufacturers would have you believe that it was! Or perhaps have the bonnet of the car stuck down with cement so you couldn't check the oil or water would that be a good idea?
Hotels Private Hot Tubs
A good thought out modern design that is efficient to construct is a good start. Then you need a Hot Tub shell, which is properly constructed using branded Acrylic.
The most modern Hot Tubs have the very latest state of the art, soft touch fingertip controls.
By incorporating the very latest patented software and designs with the best available in components the latest modern American technology is able to provide you with a much more reliable heating and control system.
The latest smart sensor technology which will provide inter alia the following benefits:-
- Sensors that are able to automatically monitor each other via built in soft ware which allows them to regulate and balance various spa functions such as the flow of water and temperature etc.
- The assurance of a proper operating environment for the heating element.
- Multiple safety systems operating at a very advanced level.
- Continuity of operation with regard to safety and control functions.
- Helps to reduce excessive cycling of the circulation pump and spa systems.
- Detects restrictions in the water flow such as a dirty or blocked filter.
- Helps to reduce the build up of calcium in the pipes and heater element.
The above provides some insight on what makes a good control system but apart from that and efficient design and manufacture one also has to consider the supply chain.
One of the most important points to consider is the logistics involved in the supply chain.
For example how many times does it need to be shipped,loaded, and unloaded and how many distributors, and perhaps national distributors and then main dealers and perhaps sub dealers does it pass through before it reaches the consumer.
No wonder some Hot Tubs can be so very expensive.
Of course, one does not want to buy a spa that has been sitting in a warehouse for some two or three years if not more.
So one way to provide outstanding value and be able to add that extra value one has to have a very efficient supply chain.
If it is possible to be more efficient than the competition, then of course, this reduces the overhead costs thereby saving the ultimate customer and the end user money and at the same time being able to add extra value for little or no additional cost.
Another clever way is to be able standardise as many components as possible.
Standardisation across a range of standard equipment items such as pumps, heater, jets and filters as an illustration can bring very considerable savings, by economies of scale, to production costs.
In addition, another very helpful point or byproduct is that standardisation across a range means that the stock of spare parts that needs to be carried is not greatly different for each and every model in a specific range. At the same time the highest standard of components are in use at all levels across a model range.
Some Spa manufacturers provide added value by not only focusing on producing a top quality Hot Tub as regards great massage systems but also with a very high standard entertainment system.
This can include a sound surround system that is equipped with four high-end speakers supported by a subwoofer. This makes the sound quality produced by the spa to be of a very high standard.
Some have speakers that transmit sound into the shell of the Jacuzzi as well as having outside speakers.
You can also get a 20" full colour TV which is 100% marine grade waterproof and these kind of features can make people actually use there Hot Tub much more then they would with out these features.
Television - what a great idea as more often than not many people end up choosing either the Hot Tub or the TV,if you have a proper integrated marine grade TV, then you can have the best of both worlds.
Not everybody of course wants a TV but it is very nice to know that there is a very wide choice when it comes to selecting the specification of a Hot Tub.
This article is not meant to be exhaustive but to highlight some key points. It is one in a series of articles.
John Lewis has sinced written about articles on various topics from Fitness, Family and Health. The author Jacuzzi John (JJ) distributes prime quality American & European Hot Tubs from Estepona on the Costa Del Sol in Spain and his web site is at . John Lewis's top article generates over 33100 views. to your Favourites.
Design A Website Tutorial Be aware of the fact that the overall look of your website is a way to make money. The appearance of the site, if designed properly, can be an excellent marketing strategy for your product or service