Precision metal component manufacturing provides us with numerous products, yet many of us have no idea what “precision metal component manufacturing” actually means. The goals of this article are to particularize the process, explain the various methods of component manufacturing and provide examples of products created using precision metal component manufacturing.

The general term “precision metal component manufacturing” can refer to numerous methods of production. Some of the methods include laser cutting, press brakes, spotwelding, precision grinding, sheet metal fabrication, shearing, straightening and more. However, the most common methods of production are the precision metal stampings, CNC (computer numerical control) fabrications and assembling of the finished products.

One of the most widely known methods of manufacturing is the precision metal stamping. This process involves engraving lettering, three-dimensional parts and other surface definitions onto metal surfaces. The stamping works by using extreme pressure to force various forms and dies onto the metal materials. When the stamp is removed, the lettering, forms and dies are immutably engraved onto the metal. Stamping can be engraved on copper, aluminum, steel, titanium, alloys and numerous other types of metal. There are many types of equipment used in precision metal stamping varying from a simple manual press to a more engineered and computerized die processor. Some of the more engineered models can stamp with speeds up to an impressive 1,200 strokes every 60-seconds. The size of the equipment may be as large as 600 tons.

The CNC (computer numeric control) method of manufacturing refers to the use of a computer “controller” which reads the instructions and actually drives the powered mechanical device. These CNC machines can cut curves as easily as straight lines. They can easily create 3-D structures and are more cost efficient than the older methods, because less machines (and humans) are necessary to complete the same products. With the ongoing investments in this method of manufacturing, consumers have seen improvements in both quality and consistency. Another benefit of using CNC is that a product can be produced in smaller quantities (to test the market) and then if production needs increase, the larger demands can be met using precision metal stamping.

The assembling component of precision metal component manufacturing involves completing the project. Each component is individually created using CNC, precision metal stamping or other methods of manufacturing. Then the assembling process is ready to begin. The on-site assembly saves the consumer both time and money (completing the entire project in one process/place).

There are many products assembled using precision metal component manufacturing. Simple items such as metal rings or clips can be created. Some of the more specialty items include appliances, kiosks, telecommunications and even medical supplies. Products produced using precision metal component manufacturing are all around us.