Workshop Services:
Currently, we are the authorized service shop for the following manufacturers
- Electrical Rotating machines (Motors & Generators)
- Baldor Motors & Drives
- Standard & Explosion - Proof Motors
- Brook Crompton / Brook Hansen Motors
- Standard & Explosion - Proof Motors
- Felten & Guilleaume (F&G) Motors
- Standard & Explosion - Proof Motors
- Kato Engineering Inc. Generators
- Newage AVK SEG Generators & Controls
- Reliance Electric Motors
- Standard & Explosion - Proof HV & LV Motors
- Schorch Motors
- Standard & Explosion - Proof HV & LV Motors
- VEM Motors
- Standard & Explosion - Proof AC Squirrel & Slip-ring LV Motors
- WEG
- AC & DC Motors (HV & LV)
- Switchgear
- Cutler Hammer / Westinghouse
- LV and HV Switchboards & motor Control Centres for air-conditioning chiller motors
- Ottermill (UK) Air-Circuit-Breakers
- LV Type OMA ACBs and Spare Parts
- Transformers
- Pauwels Transformer - Belgium
- Oil type and dry type including cast-resin transformers
Vacuum Presure Impregnation (VPI) System
Vacuum Pressure Impregnation (VPI) system has been used in the high voltage motor and generator manufacturing and service industries for many years. It is the most effective process to-date for removing air, moisture and volatile from the winding prior to varnishing.
MES service workshop in Singapore has now equipped with a modern VPI system. Its process tank has a dimension of 2.5 metres diameter x 4.0 metres length, i.e. a volume of 20 cubic metres (700 cubic feet). The VPI system specially designed by the Epoxylite Corporation of USA. The process tank is capable to withstand a working pressure from full vacuum to 7 bars (or 100 psig). The use of Epoxylite #478 solventless resin in our VPI system allows us to obtain a completely filled 100% solid insulation structure and a smooth continuous coating on the external surfaces of the wound coils.
With this state-of-the-art VPI system, we are able to provide complete and void free impregnation for form-wound medium (2.3 - 5.0 KV) and high voltage (6.6 - 13.8 KV) stator, rotor and armature winding. The electrical insulation resistance, mechanical strength, coil rigidity, heat transfer characteristics and environmental resistance of the insulation system will all be greatly improved. The life expectancy of your motor and generator windings will be extended by at least 50% as compared to those winding gone through the usual dipping process or VPI using solvent-containing varnish. Our VPI process fully meets the specification set by IEC, BS and IEEE for sealed winding systems.
The VPI system with solventless epoxy resin is particular beneficial to motor and generator users in the heavy and hazardous environment industries such as offshore exploration, drilling and production, oil and gas refineries, petrochemical industries, pharmaceutical industry, power utilities, marine industries, pulp and paper mills, steel mills, cement mills and other sectors of industries.
In summary, the use of the Vacuum Pressure Impregnation System with solventless epoxy resin for stator and armature treatment yields several benefits :
- Improved protection against harsh environmental conditions
- Thermal conductivity for cooler operation of machines
- Elimination of voids for improved voltage endurance
- Greater mechanical strength through unit bonding
Using MES services will give you all these benefits. Please call MES - the only shop in this region equipped with this unique and modern facility.
Our Mechanical Workshop Facilities (MEC)
• Lathe Machine
• Swing : 1600mm diameter
• Length : 3000mm
• Lathe Machine
• Swing : 800mm diameter
• Length : 3000mm
• Lathe Machine
• Swing : 1000mm diameter
• Length : 3000mm
• Dynamometer for Load Testing of AC/DC Meters
• 1200Kw 3600RPM
• Balancing Machine
• Maximum Diameter : 2400mm
• Distance between bearings : 4400mm
• Coupling Drive Speed : 1680RPM
• Rotor Shaft Diameter : 50mm to 400mm
• Maximum Rotor Weight : 20,000 kg
• Balancing Machine
• Maximum Diameter : 2000mm
• Distance between bearings : 3250mm
• Coupling Drive Speed : 180 - 1000RPM
• Rotor Shaft Diameter : 50mm to 400mm
• Maximum Rotor Weight : 3,000 kg
• Welding Set for TIG, MIG, ARC
Field Services
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4) RSMACC Enterprise Online
Switch Gear & Facilities
Our engineering field services include
- Turnkey project for installation, testing, commissioning and start-up of new power sub-station
- Annual servicing, maintenance and licensing of 22KV, 6.6KV and 400 volts switchgears including air, oil, vacuum or SF6 circuit breakers
- Annual servicing, maintenance of 6.6KV and 400 volts motor control centres including checking and testing of medium voltage vacuum contactors
- Retrofitting, upgrading and extension of existing switchboards
- Servicing and trouble-shooting of generator control, AVR and synchronising panels
- Servicing of automatic transfer switch and emergency power switchboard
- Insulation resistance and AC/DC high-potential tests of circuit breakers and power cables
- Circuit breaker contact resistance measurement
- Checking and testing of SF6 and Vacuum bottles
- Primary current injection test up to 20,000 amps
- Secondary current injection test on protective relays including overcurrent, earth fault, differential, distance and other types of relays
- Partial discharge detection
- Power factor correction and improvement
- Provide Professional Engineer and Authorised Testing Engineer at site to witness testing and endorse testing reports
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Facilities and testing instrument for field service team include
- 6000 litres per hour transformer oil purifier c/w high vacuum and 90KW heating process
- Three-phase and single-phase secondary current injection test set
- 16,000 amps Primary current injection test set
- 130KV DC high-potential test set
- 70KV AC high-potential test set
- 60KV VLF high-potential test set
- 600 amps Contact resistance test set
- 5KV Insulation resistance tester
- 12KV Tangent delta and capacitance test set
- Transformer turn ratio and winding resistance test sets
- Dielectric strength test set for transformer oil
- Water content analyzer for transformer oil
- Acidity test set
- TEV Partial Discharge Detector
Transformer Services
Our transformer services include
- Maintenance of cast-resin and dry-type transformers
- Servicing of distribution and power transformers up to 300MVA, 230KV
- Servicing of shunt reactors up to 100MVAR, 230KV
- Renewal of gaskets for main tank, link box, HV and LV bushings, radiator fins and tap-changer compartment
- High vacuum purification and filtration of transformer oil
- Complete replacement of transformer mineral oil or silicon oil or silicon oil
- Dissolved gas-in-oil analysis by the gas chromatography
- Oil tests for acidity, water content, colour, dielectric-strength and power factor (tangent-delta)
- Winding resistance, insulation resistance and turn-ratio tests
- Secondary current injection tests on relays
- Functional checks on Buchholz relay, temperature and pressure alarm and tripping devices
Transformer field service facilities
- 6000 litres per hour high vacuum oil filter machine
- Oil transfer pump and vacuum pump
- Winding resistance test set
- Winding turn-ratio test set
- Insulation resistance test set 500V to 5000V
- AC high potential test set
- DC high potential test set
- Automatic oil dielectric strength tester
- Moisture content analyzer
- Oil acidity tester
- Dissolved gas-in-oil chromatography
- Primary and Secondary current injection test sets