To make employees adopt Six Sigma and to speed up the acceptance rate, it is best to let them decide on the changeover. They would prefer this to Six Sigma being thrust on them as a directive from management. The model used should be easy to understand and fit into the existing environment. It should be able to convey what it has to offer over and how it is above what is being done. "Six Sigma" is designed to show the opinion makers and leaders the benefits of implementation.
The best way is the "diffusion" route suggested by long research, on how changes set in and grow in corporation.
Selective Concentration: It has been proved that only about four percent of the workforce is responsible for half the re-work and waste, you need to first concentrate on training this small number using the Six Sigma tools and methods. They stand to learn through experience, which is far more effective than classroom training.
Set High Targets: Set high targets for reduction in defects, costs and cycle time. Starting with a fifty percent reduction target will give much higher results.
Start The Implementation Through A Few Small Teams: Avoid overall implementation all at once and start with a few teams. This will ensure that the success story spreads informally among the employees. This is one of the fastest ways for employees to adopt to change models. The initial teams talk to the next target group and this connectivity does take time, but is effective.
Don't Take Hasty Decisions To Widen Your Scope: There is the "80/20" rule that highlights that you waste much of your effort and come up with only twenty percent positive results, out of the eighty percent effort put in.
Use Simple Tools - Streamline and simplify your existing processes by using simple tools like the pareto charts, graphs and fishbone diagrams to lay the ground work for complex tools like the DOE and QFD and ensure a gradual climb on the Sigma scale.
Appraise And Refocus- On the completion of the training of the four percent that you started out with, proceed to tackle the next four percent and keep steadily increasing. The results of diffusion research show that an involvement of sixteen to twenty five percent creates major change in whole organization. The profitability and productivity figures would definitely reflect that improvement in the first lot of employees offers a defect and waste reduction of up to fifty percent.
The implementation of Six Sigma is always subject to risk of rejection during the initial stages. To make it risk free, it is best to use the diffusion method, allowing employees to adopt the method.
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Efforts are also being made to create competencies that make it easier for businesses to tackle critical business challenges such as VOC (voice of customer) and ROI projections (return on investments).
Easier said than done, all these challenges often require a lot more than just the machinery, equipment, or management plans and strategies. Businesses have realized that the thing that ultimately makes all the difference is the contribution of their employees. And this is exactly why they are opting for employee assessments that help a lot in finding the existing motivation levels among employees, their grievances and what they think is good about the company's policies, rules and regulations.
Such assessments are necessary, especially when the business is trying to bring about an organizational change such as those effected by Six Sigma implementations.
The Main Components of a Six Sigma Employee Assessment Plan
Most Six Sigma employee assessment plans have two main components, the first being the 'Preliminary survey' and the second being the 'Comprehensive Survey'. For better understanding, let us discuss each of these individually.
-Preliminary Survey: The preliminary survey involves a few select employees who are interviewed individually by the management. During the interview, a variety of generalized questions are asked such as "Has the Six Sigma implementations reduced their workload", "Has it made them more efficient", "Has it helped in making positive changes in their immediate work environment", "Does it actually reduce waste", etc.
These questions help management to understand the perceptions that employees might be having about the ongoing Six Sigma implementations. It ultimately helps them in devising newer employee friendly policies based on the inputs provided by the employees.
The aim is to satisfy employee needs and requirements so that they give their best to the ongoing Six Sigma implementations.
-Comprehensive Survey: As compared with preliminary surveys, a comprehensive survey is a lot more specific and personalized. These surveys are conducted in an informal environment so that employees feel free to share their true feelings about the ongoing Six Sigma implementations.
Most of these surveys are conducted in the presence of a qualified interview team composed of at least a Master Black Belt, a HR representative, a representative from top management and a senior member from the same department as that of the employee. Input provided by employees are recorded and processed, after which they are displayed through easily understandable graphs and charts.
Employees are generally of the opinion that employee assessments are the first steps towards downsizing and that if they provide any negative inputs, they might lose their jobs. Businesses need to realize this and do everything in their capacity to communicate the right purpose of the assessments to the employees.
It will help in gathering realistic input, a prerequisite for getting the support and co-operation of employees. This in turn will contribute a lot towards ensuring the success of the ongoing Six Sigma implementations.
Tony Jacowski has sinced written about articles on various topics from University, Six Sigma and Information Technology. Tony Jacowski is a quality analyst for The MBA Journal. Aveta Solution's Six Sigma Online offers online and certification classes for lean six sigm. Tony Jacowski's top article generates over 90500 views. to your Favourites.
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