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Six Sigma Project Examples

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Six Sigma projects can be defined as the process through which companies are able to reduce defects and improve the quality of business processes. However, the success of any Six Sigma project depends on a number of factors such as clearly defined objectives, management support and approval, and proper training of Six Sigma teams associated with the project.



For ensuring the success of Six Sigma projects, senior management issues a project charter, which clearly defines the specific goals and objectives of the project. The project charter authorizes the project manager to allocate organizational resources for the completion of the project in the stipulated period.

Project Charter

A project charter typically contains a detailed description of business needs that are to be addressed by the project. It lists all the reasons underlying the need for the project, which may include new business opportunities or even new business threats posed from competitors. The charter lists the basic characteristics of the product or service that is to be created during the course of the project based on customer feedbacks and suggestions. The charter explains in detail the process through which the new product or service will help in meeting existing business needs and that of the future.

Problem Statement

The charter also contains the problem statement, which lists the essentialities of the project and enables the project manager to identify the scope of the project and all the related stakeholders. The problem statement acknowledges the complexity of Six Sigma projects and calls for breaking up the whole project into various subprojects that can easily be executed by Six Sigma teams.

Mission Statement

The project charter contains a mission statement that helps the project team to understand the scope of the project in relation to the larger goals and objectives of the project. The mission statement is described in clear, precise words so that project managers do not make mistakes in understanding its real meaning. The mission statement quantifies the objectives that are to be achieved and does not use vague suggestions such as 'reduce customer complaints'.

A mission statement related to customer complaints will provide a clear-cut objective such as 'reduce customer complaints by 20 percent within the next two months'. Defining clear cut objectives is necessary because it has often been noticed that the project team is unable to make progress in the project due to lack of precise goals or objectives.

Other Essentials Of The Mission Statement

The mission statement of a project that aims at reducing defects quantifies the nature of the defect and how important it is in terms of affecting customer behavior. Such mission statements also call for eliminating the root cause of defects rather than overhauling an existing system or business process. Mission statements are different for different subprojects and do not overlap each other as this can create a lot of confusing and affect the implementation of the overall project. For clearing confusions regarding the mission statement, project team members can communicate with the project sponsors.

The project charter, containing problem statements and mission statements is very helpful in defining the scope and importance of the Six Sigma project. Just by reading through the document, project managers and team members can get a fair idea about what is to be done and how it is to be done. This will help in successful project implementation, allowing the company to achieve all the aims and objectives associated with the project.
Six Sigma Project Examples
Establishing the Project Selection Steering Committee

Every Project Selection Steering Committee should be made up of managers who have undergone training as Six Sigma Champions, or any other key Six Sigma knowledge resources, like the Black Belts, Master Black Belts or deployment Champion, who can apply their knowledge in establishing the manageability and achievability of projects under consideration.

Generating Project Ideas

Every company has its own share of opportunities, problems, issues and frustrations, which are by far the vital sources of prospective projects. Each idea needs to be evaluated in the course of a project selection workshop. Approximately two weeks prior to the workshop, each project Champion should put together a list of project opportunities in their area, taking into account that the Six Sigma project should support the organizational strategies and be integrated to the basic business issues.

Employing predefined guidelines, every opportunity also has supporting project rationale data as well as historical volumes, financial impact and defect type. Project Champions and their team members together identify the process improvements that could be positive to the customers, employees and the business.

To generate feasible project ideas, project Champions must ask the following questions:

1. Reduction of Defects

-Are there any occurrences of high volumes of rework and/or defects?

-Have there been any failures besides the preferred specifications?

-Does the given process possess a high degree of variation?

-Would any scientific adjustments to the process result in forceful changes?

-Does the process have any residual scrap?

-Which inputs need to be managed for producing an unfailing output?

2. Reduction of Cycle Time

-Is the resultant production of the process below the one expected?

-Do any of the processes depend on multiple hand-offs between the individuals?

-Is the process being delayed because of machine/computer downtime?

-Does the process require a lot of overtime?

3. Reduction of Resource Consumption

-Does the process need more workers for doing the job?

-Does the process undergo a high variation in the consumption of material?

After identification, project information is reviewed in a standardized quad chart format that is presented to the steering committee.

Assessing and Prioritizing Projects with a Project Selection Matrix

In the course of the formal project selection workshop, every identified project is evaluated together for determining integration opportunities and gauging projected profits. Current ongoing projects are also included in this evaluation; thereafter all the projects are ranked for verifying the main concerns employing the project selection matrix.

A key question that ought to be answered during the workshop is whether or not the project is an applicant for the DMAIC methodology. Value stream mapping design, or Lean for Six Sigma can prove to be a more appropriate methodology for a number of projects. Towards the end of the process, Black Belt resources are allocated projects on the basis of the prioritization list.

The process of project selection gives a clear-cut way of gathering suitable data from every area of the business, classifying on the basis of improvement categories and finally applying the rating for prioritization. Every project selection process aims to establish a clear path for executing process improvements that are beneficial to the business as one.
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